Enhancing Wind Turbine Gearbox Reliability Through Advanced Condition Monitoring and Predictive Maintenance

Wind turbine gearboxes are critical components in wind energy systems but are highly susceptible to mechanical failures due to high loads, variable operating conditions, and material fatigue. This study presents an integrated approach utilizing condition monitoring systems (CMS), predictive maintenance algorithms, and finite element analysis (FEA) to enhance gearbox reliability. By analyzing stress distribution, vibration, and temperature trends, we establish a robust methodology for early fault detection. Our results show that artificial intelligence (AI)-based predictive maintenance can reduce unplanned gearbox failures by 40% and increase overall efficiency by 20%. This study provides insights into optimizing wind turbine operation through data-driven maintenance strategies.